How to choose the right router tool

Whether you’re building shelves, customising a tabletop or upgrading cabinets, a router tool is one of the most useful woodworking tools you can own. Why? Because it shapes edges and cuts clean recesses with speed and precision, getting you professional-looking results.

For simple edge shaping, a router makes quick work of things. You can round over sharp corners or add a clean bevel for a more finished look. It’s a small detail that makes a big difference, especially on items of furniture or architectural trim. Routers also come in handy for trimming back overhanging laminate. Run a flush bit along the edge and you’re left with a smooth surface that lines up perfectly.

Tip: Always wear the appropriate safety equipment (safety glasses, gloves, ear muffs and a mask, for example) and always follow the instructions for the product or equipment.

Which router tool do I need?

There are a couple of different types of router and choosing the right one depends on the kind of work you’re doing.

A plunge router

A plunge router lets you lower the bit directly into the middle of a surface, which is useful for making cut-outs or recesses, such as for hinges or handles. And you can adjust the cutting depth as you go. A plunge router is the most versatile and widely recommended for most general woodworking tasks, says Angus Stone from Ryobi power tools. “These routers can handle edge profiling, dados, mortices and light-duty template work,” he says.

A trim router

A trim router is smaller, lighter and great for one-handed use. It’s perfect for adding edge details, trimming thin materials or light-duty tasks where a big tool would feel clumsy. These are often the first routers people start with because they’re easy to handle and do more than you might expect.

A palm router

The compact version of a trim router is a palm router – it is easy to hold, simple to control and ideal for detail work and light tasks such as rounding edges, cleaning up small joints or adding personal touches to a project. Despite their small size, they often come with helpful features like depth adjustment and built-in lights so you can see what you’re doing.

What’s the difference between a corded vs cordless router tool?

You’ll also want to decide between a corded and cordless model.

• Corded routers give nonstop power, which is great for working for long stretches or cutting through dense material. “Corded routers deliver steady performance without worrying about battery life,” says Angus Stone. “They’re also generally cheaper than cordless models with similar power – just keep in mind you’ll need access to a power source.”

• Cordless routers are just as capable. They’re convenient, powerful and let you move around freely, especially when working outside or in tight spots where dragging a cord would get in the way. “Cordless routers are ideal for trim routing or light edge work,” explains Angus. “They’re great for quick jobs or where power isn’t readily available, but make sure you have the applicable brand battery when buying the tool.”

Choosing the correct router parts

Beyond choosing the right tool for your needs, it’s essential to understand the importance of using the correct router bits for your project. Router bits come in various shapes and sizes, each designed for specific tasks such as straight cuts, chamfers, rabbets or decorative profiles. Investing in quality bits made from carbide-tipped steel ensures sharp, clean cuts and longer-lasting performance. Using dull or inappropriate bits can lead to tear-out, uneven edges and even damage to your work piece.

Safety rules when using a router tool

Safety is important when using routers. Always wear eye and ear protection to guard against flying debris and noise. Secure your work piece firmly, keep your hands clear of the bit and start the router before it touches the material.

For plunge routers, lock the base before cutting to maintain control. Angus also stresses the importance of proper technique. “Always move the router against the direction of the bit’s rotation. Going the wrong way can cause the router to run away, which could damage the work piece or create an injury,” he says. With the right router and a bit of practice, you’ll be amazed at the professional-quality results you can achieve. When shaping edges, trimming laminate or creating intricate recesses, a router opens up a world of possibilities – one pass of the bit at a time. 

How to find the right router for your woodworking projects

Follow this guide to find the right tool for your needs.

1. Best for: Precise in-surface cutting
Plunge routers can start a cut in the middle of a surface, so are ideal for mortising and inlays.

2. Best for: Edge and laminate trimming
Trim routers are lightweight and easy to control, making them perfect for beginners.

3. Best for: Portable convenience
Cordless routers are just the thing when you need to work without being restricted by power cords.

4. Best for: Small detailed projects
Palm routers are the go-to tool for trimming, shaping and fine woodworking tasks.

Keep in mind...

• Match your router to your requirements as design features vary.

• When using power tools, always wear the recommended safety gear (such as gloves, mask, and eye and ear protection), follow the manufacturer’s instructions and work in a well-ventilated area.

Ready to start using your router?

Discover what you need with our guide to router accessories.